HPR 260 Manual Instrution

Part no.

Length

Part no.

Length

123844

1.5 m (5 ft)

123841

20 m (65 ft)

123784

3 m (10 ft)

123737

25 m (82 ft)

123839

4.5 m (15 ft)

123738

35 m (115 ft)

123691

7.5 m (25 ft)

123739

45 m (150 ft)

123840

10 m (35 ft)

123842

60 m (200 ft)

123711

15 m (50 ft)

123843

75 m (250 ft)

CABLE SIGNAL LIST – power supply to selection console

Power supply end

Selection console end

Pin #

Input/Output

Description

Pin #

Input/Output

Function

1

unused

1

6

unused

6

2

Input/Output

CANL

2

Input/Output

CAN serial communication

7

Input/Output

CANH

7

Input/Output

CAN serial communication

3

CAN Ground

3

CAN ground reference

9

unused

9

unused

8

unused

8

4

unused

4

5

unused

5

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Power cable signal list – 9-pin connectors

Metering console end

Selection console end

Pin #

Input/Output

Description

Pin #

Input/Output

Function

1

Input

120 VAC power

1

Output

AC in, return

2

Input

120 VAC power

2

Output

AC in, hot

3

Input

Chassis ground

3

Output

Chassis ground

6

unused

6

7

unused

7

4

unused

4

5

unused

5

Female end to metering console

Male end to selection console

Metering console end

Selection console end

Pin #

I/O

Description

Pin #

I/O

Function

9

I

unused

9

O

unused

3

I

CAN ground

3

O

Power ground

7

I/O

CAN H

7

I/O

CAN communication

2

I/O

CAN L

2

I/O

CAN communication

3-20

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Part no.

Length

Part no.

Length

123022

7.5 m (25 ft)

123220

45.5 m (150 ft)

To J 300

123023

15 m (50 ft)

123852

60 m (200 ft)

123851

20 m (65 ft)

123853

75 m (250 ft)

123218

35 m (115 ft)

9 Optional multi-system CNC interface cable (see schematics for installation information)

Power supply

CNC

Wire

Input/

Input/

color

Pin #

Output

Signal name

Function

Output

Notes

Black

1

Input

Rx -

RS-422 serial receiver

Output

Red

20

Input

Rx +

RS-422 serial receiver

Output

Black

2

Output

Tx -

RS-422 serial transmitter

Input

Green

21

Output

Tx +

RS-422 serial transmitter

Input

Black

3

RS-422 ground

RS-422 serial ground

Blue

22

None

Not used

Black

4

Output

Motion 1 E (-)

Notifies the CNC that an arc transfer has occurred and to begin

Input

2 & 3

Yellow

23

Output

Motion 1 C (+)

machine motion once the CNC’s pierce delay has timed out.

Input

Black

5

Output

Error E (-)

Notifies the CNC that an error has occurred.

Input

2

Brown

24

Output

Error C (+)

Input

Black

6

Output

Rampdown error E (-)

Notifies the CNC that a rampdown error has occurred

Input

2

Orange

25

Output

Rampdown error C(+)

Red

7

Output

Not ready E (-)

Notified the CNC that the plasma system is not ready to fire an arc

Input

2

White

26

Output

Not ready C (+)

Red

8

Output

Motion 2 E (-)

Notifies the CNC that an arc transfer has occurred and to begin

Input

2 & 3

Green

27

Output

Motion 2 C (+)

machine motion once the CNC’s pierce delay has timed out.

Input

Red

9

Output

Motion 3 E (-)

Notifies the CNC that an arc transfer has occurred and to begin

Input

2 & 3

Blue

28

Output

Motion 3 C (+)

machine motion once the CNC’s pierce delay has timed out.

Input

Red

10

Output

Motion 4 E (-)

Notifies the CNC that an arc transfer has occurred and to begin

Input

2 & 3

Yellow

29

Output

Motion 4 C (+)

machine motion once the CNC’s pierce delay has timed out.

Input

Red

11

None

Not used

Brown

30

None

Not used

Red

12

Input

Corner -

CNC Notifies the plasma system that a corner is approaching and to

Output

1

Orange

31

Input

Corner +

reduce cut current (Cut current is CNC selectable or defaults to 50%.

Output

of cut current)

Green

13

Input

Pierce -

CNC Notifies the plasma system to maintain the shield preflow until

Output

1

White

32

Input

Pierce +

the CNC releases the signal.

Green

14

Input

Hold -

Not required without Command THC. Command THC requires signal

Output

1

Blue

33

Input

Hold +

to preflow gases during IHS.

Green

15

Input

Start -

CNC initiates the plasma arc.

Output

1

Yellow

34

Input

Start +

Output

Green

16

None

Not used

Brown

35

None

Not used

Green

17

None

Not used

Orange

36

Power ground

Ground

White

18

Power ground

Ground

Black

37

CNC +24 VDC

Available 24 VDC (200 milliamps maximum) See notes

4

19

CNC + 24 VDC

Not connected

3-22

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+

CNC/PLC

E

-

10K

(optional)

High-impedance (≤10mA)

3-24

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3-25

1

3

TB2

1

2 3

1

3

TB2

1

2 3

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HPR260 Auto Gas Instruction Manual

Part no.

Length

128986

2 m (6 ft)

128935

3 m (10 ft)

128934

4.5 m (15 ft)

128784

7.5 m (25 ft)

128987

10 m (35 ft)

128785

15 m (50 ft)

128988

20 m (65 ft)

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