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Ballast Regulators

 

 

A ballast regulator ploughs and sweeps ballast after

 

 

installation to tidy the track and facilitate tamping. It can

 

 

also be used to reprofile the shoulder of the track. The

 

 

Plasser and Theurer USP 5000 can store excess ballast

 

 

and drop it in areas where ballast is depleted or remove it

 

 

from the worksite. It is self propelled and can travel at

 

 

speeds of up to 72 km per hour to and from the worksite.

 

 

Machine Technical Data

 

 

 

 

Machine Maker

 

Plasser & Theurer

 

 

 

 

 

Description

 

Ballast Regulator

 

 

 

 

 

Type

 

USP 5000C

 

 

 

 

 

Series

 

Six

 

 

 

 

 

Maximum Speed (Under own power)

 

70 km per hour

 

 

 

 

 

 

 

 

Overall Length (Travelling Position)

 

17700 mm

 

 

 

 

 

Total Height above Rail Level

 

3610 mm

 

 

 

 

 

Overall Width

 

2740 mm

 

 

 

 

 

Bogie Wheelbase

 

1500 mm

 

 

 

 

 

 

 

 

Bogie Centres

 

8500 mm

 

 

 

 

 

Wheel Diameter

 

710 mm

 

 

 

 

 

Total Weight

 

42500 Kg

 

 

 

 

 

Number of Axles

 

4

 

 

 

 

 

 

 

 

Number of Bogies

 

2

 

 

 

 

 

Brakes

 

Air Brake and Direct Brake

 

 

 

 

 

Self Propelled

 

Yes

 

 

 

 

 

Description of Traction

 

Mechanical (Working Drive Hydraulic.)

 

 

 

 

 

 

 

 

Engine

 

Rolls Royce 6CTFL

 

 

 

 

 

Manning Level

 

3

 

 

 

 

 

General Purpose Cranes

Jarvis Rail’s General Purpose Crane is used to support all railway work and is capable of lifting up to 12 tons. It can be used in tandem with another crane for lifting track panels and is particularly useful for switch and crossing work. This machine must always be loco hauled to site. Jarvis Rail’s GP cranes were

manufactured by Plasser and Theurer and Cowan and Sheldon.

Machine Technical Data

Machine maker

 

Cowans & Sheldon

 

 

 

 

 

 

Description

 

General Purpose Crane

 

 

 

Capacity

 

12 Ton

 

 

 

Maximum speed (in train

 

55 km per hour

formation)

Overall length

Total height above rail level

Overall width

Bogie wheelbase

Bogie centres

Wheel diameter

Total weight

Number of axles

Number of bogies

Brakes

Self propelled

Description of traction

Manning level

Towing capability

10555 mm

3965 mm

2740 mm

2000 mm

5000 mm

952.5 mm

86400 kg

4

2

Air brake and direct brake

Yes (only on site)

Hydraulic

1

140 tons (shunting purpose only)

Twin Jib Track Relaying Machine

These machines consist of two crane jibs mounted on a self propelled wagon. They can lift out heavy track panels and replace them with new prefabricated panels while working from an adjacent line. These machines require to be loco hauled to site.

Machine Technical Data

Machine maker

Description

Capacity

Maximum speed in train formation

Overall length

Total height above rail level

Overall width

Bogie wheelbase

Bogie centres

Cowans & Sheldon

Twin Jib Tracklayer

12.5 Tons

55 km per hour

16720 mm

3965 mm

2650 mm

2000 mm

11000 mm

Wheel diameter

Total weight

Number of axles

Number of bogies

Brakes

Self propelled

Description of traction

Manning level

952.5 mm

86400 kg

4

2

Air brake and direct brake

Yes (only on site)

Hydraulic

1

2. Read the texts again and write down key words to describe the machines mentioned above.

Towing capability

 

140 tons (shunting purpose only)

 

 

 

 

 

 

1. Read and remember the meanings of the words.

ballast cleaner

щебнеочистительная машина

heavy duty machine

машина для тяжелых работ

adjacent line

соседний путь

self-propelled

самоходный

to deplete

истощать

excess ballast

избыточный балласт

crane

кран

loco hauled

перевозимый с помощью локомотива

switch and crossing work

работа на стрелках и разъездах

lifting beam

подъемная балка

single track section

участок одноколейной дороги

3. Match the words and word combinations with opposite meanings.

self propelled

loco hauled

tow

excess

tidy

put down

depletion

ruin

lift out

push

4. Translate into Russian.

Heavy duty machine, at a rate of 100 cubic meters per hour, ground conditions, switch and crossings, self propelling, to and from the worksite, machine maker, height above railway level, axles, brakes, traction, engine output, depth of cut, jibs mounted on a wagon, capacity, overall length, towing capability, to plough and sweep ballast, to facilitate tamping, reprofile the shoulder of the track, to travel at speed of, air-cooled engine, hydraulic, track and service car.

5. Complete the sentences with the words and phrases from the text.

1)

This heavy duty Plasser and Theurer RM74 machine cleans

at a

rate of up

to 300

cubic metres per hour.

 

 

 

 

 

2)

Track relaying machines can lift out heavy track …

and

them

with

new

prefabricated panels while working from an adjacent line.

 

 

 

 

 

3)The Plasser and Theurer USP 5000 can store excess ballast and drop it in areas where ballast is

or remove it from the worksite.

4) Jarvis Rail’s General Purpose Crane is used to

all railway work and is …

of lifting

up to 12 tons.

 

 

 

 

5) It can be used not only on plain line track but also

 

, using an extended cutting bar.

6. Answer the questions.

1)What operations do ballast cleaners perform?

2)What is a twin jib track relaying machine?

3)What kinds of modern ballast regulators do you know?

4)How do general purpose cranes work?

5)What is a single line gantry?

Optional tasks

1. Look carefully through the tables describing the machines. Try to explain their differences and similarities.

Example: Ballast cleaners and ballast regulators are both self propelled but they differ in other technical features. Ballast cleaners travel only at speed of 56 kilometres per hour whereas ballast regulators develop the speed of 72 km/h.

2. Fill in the chart with the ticks and give reasons for your decision.

 

Ballast

Twin jib track

Ballast

General

 

cleaner

relaying

regulator

purpose crane

 

machine

 

 

 

 

 

 

 

 

 

Is driven at speed of not

 

 

 

 

more than 56 km/h

 

 

 

 

Is used to support all railway

 

 

 

 

work

 

 

 

 

 

 

 

 

 

Includes crane jibs

 

 

 

 

Helps to tidy the track and

 

 

 

 

facilitate tamping

 

 

 

 

 

 

 

 

 

Can be used in tandem with

 

 

 

 

another crane

 

 

 

 

3.Check the new words in the dictionary. Try to explain the difference between the machines mentioned above. Use the new words.

4.Check your knowledge.

a. Choose less formal synonym to the following word:

The rate of this heavy duty machine depends on site and ground conditions.

1)place

2)spot

3)space

4)seat

b. Insert the necessary preposition:

They can lift out heavy track panels and replace them … new prefabricated panels while working from an adjacent line.

1)in

2)with

3)on

4)to

c.Give the right spelling of a construction machine which lifts out heavy panels:

1)crain

2)creyn

3)crane

4)creine

d.Choose the right variant:

Jarvis Rail’s General Purpose Crane is used to support all railway work and is capable … lifting up to 12 tons.

1)at

2)before

3)by

4)of

e. What is the English for ‘подвижной портальный кран’?

1)gantry

2)crane

3)tap

5.Now you are a mechanical engineer. You’ve just graduated from the University and your new job involves construction machines maintenance. There are a number of various machines in your company but you are responsible for only one. Give information about:

a)the type of this machine

b)where the worksite is situated

c)the age of the machine and its durability

d)its compulsory and optional functions

e)how many hours a day it can run non-stop

f)when its last technical examination took place

g)what you like and what you dislike about your machine.

Test 13

I. Match the terms with their definitions.

1. cutting bar

a. engine cooled by a current of air

2. track prefabricated panels b. US — an open railway track for carrying goods such as coal

3. gantries

c. the action of pulling smth along a surface;

 

the power used in this, e.g. hydraulic traction;

 

the ability of a tyre or a wheel to grip the

 

ground without sliding: Winter tyres give

 

increased traction in mud or snow

 

 

4. traction

d. tall metal frames supporting a crane railway

 

or road signals

 

 

5. BHP or b.h.p.

e. revolutions per minute

 

 

6. rpm

f. brake horsepower

 

 

7. air-cooled engine

g. a long straight piece of metal installed on a

 

heavy construction machine used for cutting

 

 

8. in tandem

h. together; at the same time and in

 

corresponding ways

 

 

9. wagon

i. panels of track manufactured in sections that

 

can be assembled later

 

 

II. Match Russian and English words and phrases.

1.

самоходный

a. manning level

 

 

 

2.

щебнеочистительная машина

b. crossing

 

 

 

3.

колесная база (расстояние между осями вагона)

c. traction

4.

ходовая часть (платформа)

d. ballast cleaner

5.

двойная стрела (крана)

e. wagon

 

 

 

6.

перемещаемый с помощью локомотива

f. air brake

 

 

 

7.

пневматический тормоз

g. crane

 

 

 

8.

регулятор балласта

h. self-propelled

 

 

 

9.

подбивка (пути)

i. ballast regulator

 

 

 

10.

количество человек для работы на машине

j. bogie wheelbase

 

 

 

11.

кран

k. gear

 

 

 

12.

разъезд (пересечение ж.-д. линий)

l. twin jibs

13.

буксировать

m. loco hauled

14.

тяга

n. tamping,

 

 

 

15.

передача

o. to tow

 

 

 

 

III. Look carefully through the tables in Unit 13 and decide if the sentences are true (T) or false (F).

a)Ballast cleaners can be used not only in plain line tracks.

b)Track relaying machines can replace new panels while working on one and the same line.

c)Ballast regulators make track tamping more difficult.

d)General purpose cranes can be used in tandem with another cranes.

e)Single line gantries can be used only on double track sections of railway.

IV. Choose the appropriate word in B and put it into the gap in A.

A

B

1.It can be used not only on _____________ but also a. travel switch and crossings, using an extended cutting bar.

2.A ballast regulator ploughs and sweeps __________ b. ballast after installation to tidy the track and facilitate tamping.

3.

It is self propelled and can _____________ at speeds

c. plain line track

of up to 72 km per hour to and from the worksite.

 

4.

It can be used in __________ with another crane for

d. crane jibs

lifting track panels and is particularly useful for switch and

 

crossing work.

 

5.

These machines consist of two __________ mounted

e. tandem

on a self propelled wagon.

 

V. Make up sentences choosing the correct information to characterize road construction machines.

Road construction machines perform well as they

a)are designed specifically for track-laying duties

b)carry millions of passengers

c)are intended to perform alignment of railroad track, lining of track and tamping of ballast

d)accept imposed dynamic and static loads as cars, locomotives and trains

e)unclip the old rail and shift it out to the side, take out the old sleepers and dispose of them in wagons, retrieve new sleepers and drop them in position, and finally clip in the new rail

f)can store excess ballast and drop it in areas where ballast is depleted

g) achieve high speed and great transport capacity.

Unit 14

You are going to read a text which consists of nine paragraphs. First read the opening of each paragraph.

1)Earth digging operations require…

2)It is impossible to start on a construction job without a good deal of preliminary levelling the site. To carry out this work one must employ the earth-moving equipment...

3)Plant for site preparation and excavation can be divided into four classes…

4)Bulldozers of different types belong to the first class of machines…

5)A scraper which belongs to the second class of earth moving machines is simply a large box with an open mouth dragged along the surface of the ground until it is full.

6)The universal excavator is an earth-moving machine that can be equipped with different attachments known under the following names…

7)Some decades ago only rope-controlled excavators were in use.

8)With the wheeled excavator, which is considerably lighter than the crawler mounted one, means to provide additional stability are incorporated. Before starting digging operation outrigger arms provides for …

9)A recent model incorporates a telescopic dipper arm: when extended it can dig deeper and has a greater discharge height and when retracted it produces its greatest digging force at the bucket…

a.Guess how the paragraphs will continue.

b.What do you think the text is about?

1. Read the text and match the openings above to the paragraphs. Example: 6-a)

a)… First, machines which plane off a thin layer of soil and push it in front of them. Second, machines which plane off a thin layer of soil at the same time picking it up and carrying it where required. Third, machines which dig out soil by some form of a bucket and load it for transportation into separate vehicles. Fourth, machines designed especially for trenching by means of a number of buckets mounted either on a continuous chain or on a wheel.

b)… The crawler-mounted excavator has two other advantages over its rope-operated counterpart: with separate hydraulic motors for each track it is possible to put one track in reverse while the other is driven forward so that the machine can be turned within its own length and the boom can be of the adjustable radius type, so that the reach, digging depth and discharge height can be quickly varied to suit the job.

c)… leveling the machine on sloping ground so that trenches with vertical sides can be cut perpendicular to the direction of the slope. In some models the revolving superstructure of the machine can be moved transversely in special guides so that a trench can be dug parallel and close to a wall or some other obstruction this movement being carried out hydraulically too.

d)… A bulldozer represents by itself an earth-moving machine which carries out its work with the help of a blade mounted on a tractor of either crawler or wheel type.

e)… the employment of a great plant of powerful earth-moving machines, the excavators being the most important of them.

f)… It has a cutting edge that digs. There is a considerable variety of scrapers from small units to huge ones made to accommodate 30 cubic yards of soil and to absorb the power of two tractors while at work.

g)… shovel, drag line, backacter or backhoe, grab or clamshell, crane. Conversion from one type to another is a comparatively easy operation.

h)… Now hydraulically operated excavators are in wide use, especially hydraulic backhoes. In hydraulically operated backhoes hydraulic rams are used instead of ropes and winches to operate the boom and the dipper arm. The hydraulic system makes it possible to pivot the bucket on the dipper arm. This movement provided by an additional ram on the dipper arm gives the operator a means for selecting the proper angle of cutting for the bucket both at the start of the digging stroke and during the stroke to obtain optimum digging performance.

i)… Site preparation and excavation are the most fully mechanized of all the operations in building construction. Most excavating machinery is heavy and slow-moving and must be carried from site to site on special transporters. It is clear that the use of expensive mechanical plant requires careful planning and efficient site organization if full advantage is to be taken of its high rate of production.

2. Read and remember the meanings of the words.

plant n

механическое оборудование, парк машин

leveling n

планировка, планировочные работы

site n

строительная площадка

excavation n

земляные работы

to plane off v

состругивать, снимать слой

bucket n

ковш

trenching n

рытье траншей

wheel n

ротор, колесо

blade n

отвал, нож

shovel n

прямая лопата

to power v

приводить в действие

earth-moving machine

землеройная машина

attachments n

сменное оборудование

dragline n

драглайн

backacter, backhoe n

обратная лопата

grab, clamshell n

грейфер

outrigger arms

аутригеры

dipper arm

рукоять ковша

jack n

домкрат

slopen n

уклон, скат, откос

guides

направляющие

discharge n

разгрузка

track n

гусеница

3. What would be the best title for this text?

Earth-moving machinery

Excavators

Construction and road machines

Technology of machine construction

4. Complete these sentences with the words and word combinations from the text.

1)There is a considerable variety of scrapers ________________.

2)Some decades ago only rope-controlled excavators ______________.

3)A bulldozer represents __________________.

4)Independent movement of the outrigger arms provides for _____________.

5)Site preparation and excavation are ______________________.

6)In hydraulically operated backhoes hydraulic rams are __________.

5. Combine the incomplete sentences in group A with their endings in group B.

A

B

1. The best economy is achieved

a. … without a good deal of preliminary

when an all-purpose earth-moving

leveling the site.

machine is designed…

 

2. A scraper is simply a box made of

b…. the most fully mechanized of all the

sheet steel with an open mouth…

operations in building construction.

3. Site preparation and leveling are…

c. … careful planning and efficient site

 

organization.

4. It is impossible to start on a

d. … capable of being converted to suit

construction job…

any class of work.

5. The use of expensive mechanical

e. … which is dragged along the surface

plant requires…

of the ground until it is full.

6.In some hydraulically operated f. … the machine can turn within its own excavators the revolving superstructure length.

7.With extended telescopic boom … g. … can be moved perpendicularly to

 

the longitudinal axis of the machine in

 

special guides.

8. With separate hydraulic motors for

h. … the excavator can dig deeper

each track…

trenches and discharge the soil at greater

 

heights.

6. Match the words with the same meanings.

require

fulfill

job

work

preliminary

demand

carry out

not small

excavate

dig

continuous

preparatory

considerable

enormous

huge

endless

7. Read the Russian text and render it in English.

На универсальных гидравлических экскаваторах наиболее часто применяют обратную и прямую лопаты, грейфер, рыхлители, гидромолот, погрузчик и сменные рабочие органы для различных работ.

При работе обратной лопатой улучшается наполнение ковша и точность выгрузки в результате его поворота относительно рукояти, появляется возможность широкого применения удлиненных стрел и рукоятей, а также профильных ковшей для рытья и очистки каналов, кюветов.

Прямую лопату гидравлических экскаваторов широко применяют на экскаваторах 4-й размерной группы, а также машинах большей мощности. Основными составными частями ее являются стрела, рукоять, ковш и гидроцилиндры — подъема стрелы и поворота рукояти.

На экскаваторах ЭО-4124А устанавливают как поворотный, так и неповоротный ковши. Экскаватор с погрузочным оборудованием (погрузчиком) предназначен для разработки грунтов и погрузки сыпучих и дробленых материалов выше уровня стоянки машины. Как и у прямой лопаты, погрузчик работает движением ковша от себя (от машины в сторону забоя или отвала материалов). Вместимость ковша погрузочного оборудования обычно в 1,5…2 раза больше вместимости копающего ковша прямой лопаты, что позволяет

существенно повышать производительность экскаватора.

На экскаваторах с гидравлическим приводом устанавливают жестко подвешенные грейферы. Основное преимущество жестко подвешенного грейфера по сравнению с канатным заключается в том, что им можно создать необходимое давление на грунт при врезании, т.е. независимо от массы грейфера эффективно разрабатывать плотные грунты.

Оборудование грейфера с составной стрелой состоит из рукояти, используемой от обратной лопаты, подвески, механизма поворота ковша и гидроцилиндра для замыкания и открывания челюстей ковша.

Экскаватор с рабочим оборудованием однозубого рыхлителя предназначен для разрушения мерзлых грунтов, разработки трещиноватых скальных пород, взламывания асфальтового покрытия, выемки бордюрного камня, корчевания пней.

Сменное рабочее оборудование захватно-клещевого типа предназначено для рыхления мерзлых грунтов, разборки старых зданий, взламывания и погрузки асфальтобетонных покрытий, снятия и укладки дорожных плит, труб, установки колодцев. Поставляют его отдельными комплектами в двух исполнениях (с одно- и трехзубым рыхлителемзахватом) и устанавливают вместо ковша и рукояти обратной лопаты, составную стрелу из двух частей оставляют.

Use the words and phrases given below:

обратная лопата

back filler, backhoe attachment

прямая лопата

shovel attachment

грейфер

bucket, clamshell

рыхлитель

Ripper

гидромолот

hydrohammer

погрузчик

loader

наполнение ковша

shovel bucket filling

рукоять

dipper handle, stick; shovel sticker

удлиненная стрела

extended jib

профильный

cross-sectional, shaped

рытье

excavation, digging

кювет

road side ditch

гидроцилиндр подъема стрелы

boom lift ram

поворот

rotation

поворотный ковш

lip-pour; tilting ladle

неповоротный (ковш)

fixed, non-slewing

разработка

earthwork, excavation

грунт

soil

погрузка сыпучих материалов

heaped load

дробленый материал

crusher-run

забой

digging face

гидравлический привод

hydraulic gear

жестко подвешенный грейфер

rigidly mounted (connected) bucket

канатный грейфер

single-rope-type grab bucket

врезание (в грунт)

excavation, cut

плотный грунт

compact soil

подвеска

suspension rod, tension rod

челюсти ковша

clamshell bucket jaws

однозубый рыхлитель

giant ripper

мерзлый грунт

ice soil

трещиноватая скальная порода

sheeting rock

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